QJM5100XPD Engineering Vehicle
QL1110ANLAY chassis produced by Qingling Automobile Co., Ltd. is used as the transportation carrier, and the vehicle is equipped with bypass load switch, bypass connector, high-voltage flexible cable, cable retractor and so on.
Keywords:
Category:
Emergency Vehicle
Description
QL1110ANLAY chassis produced by Qingling Automobile Co., Ltd. is used as the transportation carrier, and the vehicle is equipped with bypass load switch, bypass connector, high-voltage flexible cable, cable retractor and so on.
Technical Parameters
Vehicle Technical Parameters | |||
Product mark | Greenhorn | Bulletin Batch | 337 |
Pseudolaric acid | Distributor | Product Model | QJM5100XPD |
Total mass (Kg) | 10495 | Tank volume(m3) |
|
Rated load capacity(Kg) |
| Overall Dimension(mm) | 7920x2370x3690 |
Weight(Kg) | 10300 | Dimension of cargo compartment(mm) | XX |
Rated passenger capacity (persons) |
| Gross mass of semi-trailer (Kg) |
|
Approach / Departure Angle (°) | 17/8 | Front/rear overhang(mm) | 1110/2635 |
Axle load (Kg) | 3500/6995 | Maximum speed (Km/h) | 110 |
Note | ABS Model: APG3550500H1; ABS Manufacturer: Zhejiang Asia-Pacific Machinery & Electric Co;Engine net power value: 4HK1-TCG61 net power 138kw; 4HK1-TCG60 net power 150kw; optional description: optional folding lift lighting system, optional deflector; side and rear protection: side and rear protection are skirt structure, the material is Q235A, the connection method is welded with the body, the rear protection is 485mm high from the ground; the top of the compartment is closed and can not be opened; special functions and devices: bypass load switch, bypass cable connector, bypass cable reel, etc., mainly used for distribution line non-stop electrical maintenance or replacement operations; other description: this model can be equipped with bypass load switch, bypass cable connector, bypass cable reel, etc. Closed and can not be opened; special functions and devices: bypass load switch, bypass cable connector, bypass cable reel, etc., mainly used for non-stop maintenance or replacement of power distribution lines; other instructions: the model can be equipped with optional ETC on-board device; | ||
Chassis technical parameters | |||
Chassis model | QL1110ANLAY | Chassis brands | Lsuzu |
Manufacturer | Qingling Motors Co. | Manufacturing address | No.1 Xiexing Village, Zhongliangshan, Jiulongpo District, Chongqing, China |
Axes | 2 | Number of tires | 6 |
Wheelbases | 4175 | ||
Tire Specification | 235/75R17.516PR,8.25R2014PR | ||
Number of steel plate springs | 8/10+6 | ||
Front wheelbase(mm) | 1680 | Rear wheelbase(mm) | 1650 |
Fuel type | Diesel fuel | Emission basis standards | GB17691-2018 National VI |
Engine model | Engine Manufacturers | Displacement (ml) | Power(Kw) |
4HK1-TCG61 | Qingling Isuzu (Chongqing) Engine Co. | 5193 | 139 |
QJM5100XPD Power Distribution Bypass Operation Truck Main Technical Parameters | |
Pseudolaric acid | Distribution bypass pperation vehicle |
Vehicle model | QJM5100XPD |
Chassis model | Qu1110ANLAY |
Sizes | 7920X2370X3690 |
Total mass | 10495kg |
Overall mass | 10300kg |
Top speed | 110km/h |
Number of passengers permitted in cab | 3 people |
Front/Rear Suspension | 1110/2635 |
Approach/Departure Angle | 17/8 |
Wheelbases | 4175mm |
Tread size | 1680/1650mm |
Minimum turning radius | ≤16m |
Minimum ground clearance | ≥215mm |
General technical parameters of bypass operation equipment |
|
Bypass load switch | Rated voltage (kV) 8.7/15 |
Rated current(A)≥200 | |
Rated frequency (Hz) 50 | |
Flexible cable frequency withstand voltage (kV/5min) ≥ 39 | |
Bypass load switch frequency withstand voltage (kV/1min) ≥ 45 | |
2 units | |
Frequency withstand voltage (kV) | To the ground ≥ 42 |
Interphase ≥ 42 | |
≥45% between breaks of the same phase | |
Thermal Stability Short Circuit Tolerance | 16kA/3 seconds |
Mechanical life | ≥3000 times |
Phasing, counting and barometric pressure display | Equipped with |
On-Column Quick Release Mounting Tool | Equipped with |
A set of 25mm2/10m grounding wire and brazier | Equipped with |
Bypass flex cables | 18 trays (50m/tray, quick-plug interface terminals at both ends, self-colored) |
High-voltage lead-in cable | 6 strips (15m/strip, quick-plug interface termination, self-colored) |
T-Cable | 6 strips (10m/strip, one end with quick-plug interface terminal, one end with T-connector with phase color) |
Outdoor Termination Cables | 6 strips, (10m/strip, one quick-plug interface terminal, one outdoor terminal, self-colored) |
Cross-sectional area of bypass flexible cable (mm2) | 50 |
Bypass flexible cable load capacity (A) | 200 |
Cable butt connectors | 18 (6 groups) |
T-Connector | 1 Group (3) |
Bypass operation accessory |
|
Remaining cable tools | 3 |
Insulated cross-arms | 3 |
Cable Ties | Ten |
Cable channel plate | 20m |
Connector protection box | 6 |
T-Connector protective box | 1 |
Cable protection cloth | 300m |
Cable cleaning cloths, insulating silicone paste | 50 packages |
Introduction to the Bypass Operation Vehicle System
1. Components of the bypass energized system
The bypass energized operation system consists of a bypass load switch, a bypass cable and a bypass cable quick connector, as well as related accessories.
2. Scope of application of the bypass non-stop operation system
Line system: 10KV ∮3W∆ system.
11.4/6.6KV or 22.8/13.2KV.
3#4W Y Multiple grounding system.
Line current: Load current 200A or less.
Line Frequency: 50HZ or 60HZ.
Ambient Temperature: 40°C or less, do not allow wire temperature to exceed 90°C if practical current and time limits are exceeded.
Ambient environment: Indoor and outdoor.
3. Environmental conditions of use
1, altitude ≤1000m.
2、When the relative humidity exceeds 90%, the operating vehicle shall not work.
3、When the rainfall is more than 8mm/h, the truck shall not work.
4, the ambient temperature range for the operation of the truck is -15℃-+50℃, beyond which the truck shall not work.
5, tilt: vertical (front and rear) horizontal tilt ≤ 6 °, horizontal (left and right) horizontal tilt ≤ 5 °, beyond this range shall not work.
4. Bypass non-stop operation system operation project
Replacement of overhead conductors without power outage
Replacement of transformers without stopping power
Relocation of multiple poles without stopping power
Handle cable faults without stopping power
Cooperating with power trucks to carry out emergency repairs and power preservation work for important events, etc.
5. Schematic diagram of bypass non-stop operation device
(1) Schematic diagram of cable suspension bypass non-stop operation

Note: In the need to cross the obstacles, or construction site to and from the more personnel vehicles and other inconvenience to the cable laid on the ground, the cable will generally be laid in the air, the use of cable suspension bypass non-stop operation method.
(2) Schematic diagram of ground level bypass non-stop operation

Note: In the construction site does not need to cross the obstacles, and the construction site is relatively flat, less people and vehicles, you can use this ground laying bypass non-stop operation, this method of operation will be most of the cable laying on the ground, laying process is relatively simple.
4、Bypass system component introduction
1) Bypass flexible cable
A sketch of the bypass cable structure:

Cable Specifications
Designation | Norm | Clarification |
Nominal cross section of conductor | 50MM² | Tinned Annealed Soft Copper Conductors |
Heat-resistant insulator thickness | 5.0MM | Ethylene Propylene Rubber Insulation |
Metal shield | ≥1.2MM | Tinned copper wire braid |
Sheath nominal thickness | 3.0MM | Neoprene |
Nominal outside diameter after cable sheath | 30MM |
|
Cable Electrical Performance
A. Rated voltage (KV): 8.7/15.
B. Use of rated frequency (HZ): 50.
C. Rated current (A): 200.
D. Cable model:ERF-8.7/15 1×50MM2.
E. Insulation level:Industrial frequency withstand voltage (KV): 39KV/5 minutes.
F. Partial Discharge Characteristics: less than 10PC/section at 12KV.
G. Insulation Levels Included: Voltage withstand and partial discharge to be implemented with intermediate joints and T-joints.
Bypass load switch
The switch is insulated with SF6 gas, which is safe and reliable. The main box is insulated with 0.005MPA low pressure SF6 gas and is monitored in real time by a temperature compensated pressure gauge. The back of the gas tank is equipped with a pressure relief device, so it has good explosion-proof performance.
Lightweight and reliable single-spring operating mechanism and unique small self-locking fast cable plug connection, built-in phase verification device, the product has a novel appearance, compact structure, small volume, light weight, stable and reliable performance, cable connection is convenient and quick, with maintenance-free features.

Performance Parameters
Item | Parameters |
Model No | QS-FHKG-12/T200 |
Rated voltage | 12KV |
Frequency insulation withstand voltage (phase-to-phase and phase-to-ground/fracture) | 42KV/48KV |
Lightning impulse withstand voltage (phase-to-phase and phase-to-ground/outlet) | 75KV/85KV(Peak) |
Rated current | 200A |
Rated short-time withstand current | 16KA |
Rated thermal stabilization time | 2S |
Rated short-circuit closing current (peak) | 40KA |
Rated short-circuit closing current times | 3 times |
Rated active load breaking current | 200A |
Mechanical life | 5000次 |
Operating method | Manually operated |
Total weight | ≤68KG |
Rated filling pressure of the box at 20°C | 0.005MPA |
3) Related accessories
1. Self-locking quick-plug cable termination:
Self-locking quick-plug cable terminations are armored in stainless steel.
Easy and reliable connection to bypass load switches, intermediate connectors and T-joints.
2. Self-locking quick-plug intermediate connector:
Rated operating voltage 12KV, rated current 200A.
It is a pre-cast separable device with two connectors for two cables to be connected in a straight line. Shell is stainless steel + aluminum armored.
Convenient and reliable for use with the above self-locking quick-plug cable terminals.
3. Self-locking quick-plug T fitting:
Rated operating voltage 12KV, rated current 200A.
It is pre-cast separable equipment with 3 connectors.
It is in the shape of “T” for branch line connection. The shell is stainless steel + aluminum armored. Convenient and reliable for use with the above self-locking quick-plug cable terminals.
4. Cable intermediate joints, T-type joints electrical performance indicators:
A. Rated voltage (KV): 8.7/15
B. Rated current (A): 200
C. Insulation level (to be applied with cable assembly)
Frequency withstand voltage (KV): 39KV/5 min.
Lightning impact withstand voltage (KV): ±95KV (10 times each)
D. Local discharge requirement: less than 10PC at 12KV.
E. Thermal stability level: same as bypass cable
F. Electrodynamic stability level: peak short circuit current 40KA/200MS
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